Mach4 CNC – Software control for machinery, equipment and robotics
Info: Mach4 was written from the ground up to be expandable, flexible, and extremely responsive for use with very large files.
Mach3 was designed for simple hobby machines and still serves this purpose well. When quality, speed, and the ability to use or learn industrial style controls and methods are what is needed, Mach4 is the correct choice. While there was only one version of Mach3, Mach4 is offered in different versions. Each version of Mach4 is built upon the same core. The architecture of Mach4 is modular and allows for quicker development to expand the already large feature set that Mach4 offers. Mach4 has been in use on Industrial equipment running constantly for over two years.
The standard Mach4 installer contains the screens and profiles to run Mills, Drills, Lathes, Routers, Tangential knife, Plasma, and 3D Printers machines. The full list of machines being controlled by Mach4 is much longer, but these machines can quickly be setup with the profiles and screens available in the standard Mach4 installer. Laser is the next machine to get a full profile for easy setup.
Mach4 can control CNC machinery, PLC equipment, and robotics. The core is a full featured ‘brain’ that ensures all input and output devices are coordinated with motion.
All Motion control calculated in the core = less dependence on hardware and associated software driver.
Motion Device Drivers (Plug Ins) have standard format = common level of functionality between components, less complexity, easier and less costly to troubleshoot and support.
Motion Control at the Core
All motion control calculations are completed in the core. Mach4’s core adapts to the speed (frequency) of the motion controllers attached. Mach3 software relied on the hardware plug-in software and complex buffering schemes to ensure accuracy and coordinated motion. This redesign has several advantages.
- Up to 100x faster response from button click to machine action
- Machine hold or speed changes happen as quickly as GUI buttons are selected on the screen
- Improved Backlash Control & more accurate screw mapping = less jitter and more accurate cuts
- Higher quality manual pulse generator (MPG) = very smooth jogging and positioning without lag time
Some New Features
- Type C (Fanuc) cutter compensation standard in Mach4
- More accurate tool path compensation for different size tools
- Improved Anti-gouging
- Synchronous Motion of up to 6 completely separate coordinate systems (instances) at the same time
- Multiple heads, machines and processes to produce complex parts
- Asynchronous Motion (out of band axis) to control uncoordinated motion
- Pre-change tool changers
- Robotic Loaders
- Torch height manual compensation control
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